Lava Ink -Custom T shirts & Clothing – Cape Town, South Africa

For Customized Clothing, Embroiding or Screen Printing quotes call 021 674 3253 or 082 574 7859

Archive for the ‘t shirt jobs’ Category

T Shirt Manufacturing

22 seconds of Factory life

Here’s a behind the scenes look at  t shirt manufacturing – a 22 second glimpse of our CMT (Cut, Make, Trim) factory.

The garment in this video, is  in the previous post about LavaLab designer wear. This factory has, and is still producing for companies like Truworths, so the quality is top-notch and that’s why we use them.

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LavaLab designer wear

Straight from the LavaLab, these 230 gram ladies tops are creatively fresh and make a bold statement with its shocking pink trims. Loudgear (our client) designed these tops to ensure  that the Queens of  Tugwell Hall at UCT are hip and happening – but this was a task intensive process that had us biting our nails right up to the last minute because of its extremely tight deadline.

Here’s a summarized version of what happened:

  1. We developed patterns from scratch according to the client’s specification and size curve
  2. sourced 230 gram ribbed fabric (black) at a price that was good enough to maintain the client’s budget
  3. dyed the pink fabric according to clients specification
  4. supplied fit samples
  5. processed artwork for screen printing
  6. processed artwork for digitizing
  7. cut and soabarred the garment panels to ensure that all panels and sizes were easily identifiable
  8. pre-planned printing and embroidery to ensure consistency in  colours for printed and embroidered finishes i.e. the print colours had to match the embroidered colours.
  9. also ensuring that the sizing of the print and embroidered logos were suitable for all the garment sizes (small to 3 Xlarge)
  10. sent the appropriate panels for printing (2 colours sleeve, 2 colours back)
  11. sent the panels for embroidery
  12. assembled the garments
  13. quality checked and removed rejects
  14. ironed and flat-packed
  15. re-did  all rejects.

All of this in 16 days.

The result is a beautifully mass produced garment that could be mistaken for something that was bought from a designer store like YDE or Lacoste.

PS. Apologies for the low quality images

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Sometimes making people happy in the world of business can result in wonderful personal gains . And no, I’m not referring  to an “arms-deal-type” happiness, which may be terminal (in business and in life) like in the case of  Mr. Shaik (aka Shaba). No, I’m talking about good, prompt, hassle-free delivery of service and product.

I was afforded some happiness last week when I received two VIP tickets to yesterday’s Rugby Festival which was held at the new Cape Town Stadium in Green Point.It was an experience of “goosebumpular” emotions which resulted in a great victory for the Stormers over the Boland invitational team (43-17). And in the curtain-raiser the South African Legends 10s team beat the International Legends 27-5. So…. all-round victories for the locals.

The greatest victory however goes to a happy people; the famous Capetonian sea-breeze; a beautiful mountain and the organisers (some wearing Lava Ink promo t shirts) . Even with a crowd of 40 000 people, it was  smooth sailing from beginning to end.

The organisers of the event SAIL Stadefrance, made sure that help was available at all times and that the assistants were easily visible, wearing Lava Ink’s VB 145 gram t shirts in bright yellow. This is an excellent cost effective promotional product which is 100% South African (and cheaper than the Chinese imports nogal). It’s not very “feshenable” but rather functional as it serves its basic purpose.

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People can moan and groan about the state of the world……….and all that is, is talk. Then there are those who do. Those who do are the ones who change world. Organisations like The ManKind Project (MKP). I love their vision, which is partly described by this inset taken from the MKP website :

Men have been warriors since the beginning of time and every man has his warrior side. But social forces pressure many to repress this part of themselves. They unconsciously substitute a distorted shadow for the healthy warrior energy so essential to sustaining individual and communal balance.

The New Warrior is a man who has confronted this destructive “shadow” form and has achieved hard-won ownership of the highly focused, aggressive energy that empowers and shapes the inner masculine self. Sustained by this new energy, the New Warrior is at once tough and loving, wild and gentle, fierce and tolerant. He lives passionately and compassionately, because he has learned to live his mission with integrity, and without apology.

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We were asked to print some 200 gram t shirts for MKP and initially I wanted to do a Direct To Garment (DTG) print. I was then handed this strike-off  and informed that the guys got this result with a screen print - we decided to run with it because it looks amazing!

Strike-off (pre-production approval)

What’s great is that the actual t shirts even looks better than the strike off (see below). Well done guys, I must say that your skills are unmatched and you have restored my faith in CMYK screen printing.

Actual printed t shirts

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Moisture Management t shirts

Last month we did some work  for a well established UK company who does exactly what we do but on a much larger scale. We were given this order because of a tight deadline and because the goods had to be delivered to Cape Town.  Amazingly, we had a product that was almost identical to the one their client wanted. We delivered the goods within three working days with the branding they required.

3813586689_ddf2631929front view

silver logo printBack print

About this product

170g Polyester micromesh
Moisture management cooldry fabric
Contract shoulder & side panels.

Available in 11 colourways:
Black/Orange, Black/White, Navy/White, Black/Red, White/Red
White/Orange, Royal/White, White/Royal, White/Black,
Black/Yellow, Red/Black

ADULT SIZES: S – 3XL

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Vineta job – t shirts for sailors

Mock-up vs actual.

vineta-position-approval

Mock -up approval

vinetta-t-shirt-print front and back view

Actual t shirt print

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The return of the Global Buddies!

Welcome  back to South Africa Global buddies!

Last year we did some t shirts for this team with a dream, which of course they were happy with… as they’ve asked us to do some more.

t shirts south africa

Global Buddies t shirt, 2009 design

About Global Buddies

The Global Buddies participants are changed by their experiences together. It’s more than seeing some of the beautiful and historical sites in Cape Town, enjoying fun trips and going to restaurants, or even making new friendships. After their time together, the Global Buddies see themselves and the world around them differently. South African Global Buddies improve their English, start seeing a future that includes education and university, and learn about recycling and fundraising from their American friends. The Los Angeles Buddies learn about South Africa, see ways that joy exists outside of material things, and go home with a different perspective of the abundance in their lives.

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  • 0 Comments
  • Filed under: t shirt jobs
  • When the economy is down, marketing must go up. You need to remain in the minds of potential clients and maintain brand awareness. The greatest mistake that a business can make is to cut the marketing budget when times are tough. It is like amputating the hand that feeds the mouth.

    Here are some promotional t shirts we put together for Asrin Property Developers.

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